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Program Profiles

Materials Systems Lab

The Materials Systems Laboratory (MSL) analyzes the competitive position of materials and the strategic implications of materials choice in the automotive, electronic, and aerospace industries.

For a product developer, the selection of a material for an engineering application has major ramifications. Effective choices require an understanding that it is the properties of the product, not the material itself, that determine product competitiveness. To understand the intricacies of material selection and substitution, it is vital to understand the interrelationships between materials, their processing, and resulting product properties.

To develop this knowledge, MSL has worked extensively on classic engineering process modeling for the past two decades. Modeling elements have been married to elements of product design, material properties, and manufacturing assumptions to yield tools that can estimate the costs of product manufacture under a wide range of conditions.

These tools analyze primary materials production, primary materials processing, component and subassembly manufacture, and end-of-life vehicle processing. In each case, these tools estimate the costs of production as a function of processing technology, material flows, operating conditions, and energy and capital requirements.

MSL also has developed techniques for understanding how markets respond to the different combinations of engineering and economic performance available by using different materials.

Further, MSL researchers analyze the environmental consequences of materials and process choice, incorporating the emerging life-cycle analysis paradigm.

These tools make it possible, when used with economic and engineering assessments, to develop robust, credible, and defendable product strategies that take life-cycle information into account.

 


Outreach

Annual MSL Steering Committee meetings present research findings directly to participating sponsors and set the directions of future research activities. MSL work is often presented at the annual SAE and IBEC conferences and is often published in journals such as JOM and Resources, Conservation and Recycling.

 


Faculty and staff

Richard Roth, Director
Research Associate

Frank Field, Research Director; Senior Research Engineer

Jamie Sieger, Administrative Assistant

Joel Clark, Professor of Materials Systems, Materials Science and Engineering

 


Sponsors

American Iron and Steel Institute
Cambridge Technology Center, Division of Alcan Aluminum Corporation
Ford Motor Company
Hoogovens Groep BV, the Netherlands
Hydro Aluminum Metal Products, Norway
IAPMEI, Portugal
Owens Corning

 


Program Links: CMP | Ford-MIT | IMVP | LAI | LARA | LSI | MSL | MITIQ | T&L


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